Merrill is a highly innovative, design, engineering and integrated manufacturing solutions provider. Merrill is an ITAR-registered company, providing leading-edge manufacturing and integrated vehicle armor solutions, intricate weldments, machined components and assemblies, innovative engineering and mission-critical aviation and defense equipment including state-of-the art combat weapon stations. With nearly 800,000 square feet of available manufacturing floor space and the expertise from more than 45 years in business, Merrill is a proven, dedicated, and responsive partner.

We’re proud to put ourselves to work for NAVSEA.


Divisional overviews are as follows:

  • Merrill Tool & Machine – Three, four and five-axis CNC machining and turning of multifarious parts up to 52 feet in length and 145 inch diameter in a 120,000 ft2 facility with 100,000-lb lift capability with 32 feet under crane hook space and over 50 major pieces of high-precision and ancillary machining equipment.
  • Merrill Fabricators – Provider of ferrous and non-ferrous fabrications weighing up to 200,000 lbs per Navy, Army, ASME and AWS standards all while incorporating Merrill’s own AWS-accredited Institute to train and keep employees current.
  • Merrill Aviation & Defense – Designs, develops and manufactures land combat vehicle state-of-the-art weapon systems and armor solutions, proprietary hulls for mine resistant ambush protected (MRAP) vehicles and development and testing of Unmanned Aerial Vehicles (UAVs). 
  • Merrill Engineering & Integration – Turnkey solutions provider with expertise in Mechanical Engineering, FEA, design concept, systems and controls engineering. Special machinery manufactured by Merrill starts in 3D CAD software as high productivity systems for metal removal, robotic & complex welding, automated testing and machining fixtures as well as product design & engineering. Merrill supports all interdepartmental requirements for ancillary fixturing, positioners, etc. required.